industrial controllers

Custom industrial controller development

We develop industrial controllers, I/O modules and equipment control units with the required electronics, firmware or Embedded Linux, field interfaces and HMI integration.

Industrial controller hardware developed for equipment automation

You can start with a practical problem

You do not need to prepare formal engineering terminology before contacting us. A clear business or equipment problem is enough for an initial technical discussion.

What we do

SpecifyI/O count, signal levels, timing, protocols and safe states.
ArchitectMCU/MPU platform, isolation, power and communications.
DevelopSchematics, PCB, firmware/Linux and diagnostics.
PrototypeAssemble and bring up the controller hardware.
IntegrateConnect to equipment, HMI and field networks.
ValidateFunctional, fault and long-run operating scenarios.

What the customer receives

The exact deliverable set is agreed before the stage starts so acceptance is based on concrete engineering results rather than activity.

Controller hardware designFirmware or Embedded Linux platformProtocol/interface implementationProduction files and source codeVerification procedures

Technology and implementation

We select the architecture and tools according to interfaces, timing, environment, maintainability and production constraints.

I/ODigital and analog inputs/outputs, sensors, actuators and isolated channels.
Industrial busesCAN, RS-485/Modbus, Ethernet and proprietary field protocols.
ComputeMCU, Cortex-A-class MPU or module selected for the real workload.
ReliabilityPower protection, watchdogs, safe-state logic and diagnostics.
HMILocal panel or remote user interface integration.
ServiceLogging, configuration, firmware update and production test.

Custom industrial controller development: engineering approach

A custom industrial controller is designed around the equipment rather than around a generic PLC feature list. We define I/O, timing, field interfaces, safe states and service requirements first.

Hardware, low-level software and communications are designed together so diagnostic and fault behavior are predictable.

The result can be a compact MCU controller or a Linux-based platform, depending on interface complexity, UI and networking requirements.

01

I/O and field interface specification

02

Controller electronics

03

Firmware or Linux platform

04

Protocol integration

05

HMI and service functions

06

Bench and equipment-level validation

Frequently asked questions

Questions that are useful to settle before the initial estimate.

Can you develop a PLC replacement?

Yes, when the required I/O, logic, protocols and integration behavior can be specified and verified.

Can the controller run Linux?

Yes. Linux is suitable when the product needs richer networking, storage, UI or application services.

Do you support Modbus and CAN?

Yes, along with other standard or proprietary industrial protocols as required.

Can you preserve existing connectors?

Yes, if mechanical and electrical compatibility is part of the requirements.

Can you prepare the controller for serial production?

Yes. The project can include production files, programming images and test procedures.

Discuss your engineering task

Send the I/O list, required protocols, power supply, enclosure constraints and a description of the equipment the controller will operate.

Useful informationdevice purpose, power, interfaces, operating environment, expected volume, component constraints and target schedule
Customer type